Planetary motor gearbox lubrication solution

Category:Electronics

Planetary reducer requirements for grease:
Wear resistance: reduce wear and temperature rise to meet the life-long lubrication needs of the reducer

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Planetary motor gearbox lubrication solution
Details

Planetary reducer principle: The drive source (motor) starts the sun gear in a directly connected manner, and the sun gear will drive the planet gear combined with the planet gear carrier. The entire set of planetary gear system automatically rotates along the external gear ring, and the planetary carrier is connected to the output shaft to achieve acceleration. A higher reduction ratio needs to be accumulated by multiplying multiple sets of stage gears and planetary gears.

Structural characteristics: compact structure, good heat exchange, high precision, high transmission efficiency, strong applicability, maintenance-free for life

Application areas: mechanical deceleration devices for process equipment in many industries and fields such as metallurgy, mining, transportation, water conservancy, chemical industry, food, beverage, textile, tobacco, packaging, environmental protection, etc.


Components composition:

Planetary reducer requirements for grease:

Wear resistance: reduce wear and temperature rise to meet the life-long lubrication needs of the reducer

Noise reduction: improve product comfort

Adhesion performance: maintain a uniform oil film on the metal surface, reduce wear and noise

Mechanical stability: prevent grease from softening after shearing, and oil leakage

High and low temperature performance: reduce low temperature starting torque and high temperature softening under high load conditions


Hecheng company's solution for planetary gearbox:

Our company selects a unique polyurea thickener, refined synthetic oil, and added a special type of extreme pressure antiwear agent, which has good high and low temperature performance, low starting torque at low temperature, no coking at high temperature, and good shearability In the case of high temperature and extreme pressure, the structure is not easy to damage, the structure is stable, and it has good adhesion to the metal surface layer.

Main Specifications:


project

Quality Index

Measured value

Test accuracy

Exterior

Beige uniform ointment

Beige uniform ointment

Visual inspection

Operating temperature range(℃)

-30~200

-30~200

Cone penetration 1/10mm

-

285-315

ASTM D217

NLGIgrade

1.5

1.5

ASTM D217

Dropping Point℃      

>260

-

ASTM D2265

Steel mesh oil separation  24h  100℃

<5.0%

-

ASTM D6184

Evaporation loss   1h  120℃

<5.0%

-

SH/T0337

Water resistance test 60min 40℃

<5.0%

-

ASTM D1264

45# steel corrosion   3h  100℃

qualified

qualified

ASTM D4048

Four ball wear scar 1200r/min 1h 75℃ 40KG

-

0.452mm

ASTM D2266

Four ball test PD  1500r/min 10s

-

600

ASTM D2596

Low temperature torque(-40℃)mN.m

start up

Run 10min

Run 60min

-

-

-

110

50

-

 

ASTM D1478

Antioxidant performance 100h、100℃

-

-

ASTM D942

Antirust test 24h、52℃

qualified

qualified

ASTM D1743

(The above data is for reference only and is not of contractual nature.)

Test product

Helical planetary speed reducer, straight tooth planetary speed reducer (*Kai 80 type 1 level)

Test Equipment

Decibel meter, infrared thermometer, servo motor

Grease model

FAKKT-MG33002

Test site

Building 4, Taiwei Industrial Zone, No. 146, Yanluo Road, Yanchuan, Songgang, Bao'an, Shenzhen (Bench Lab)

Testing requirements:

1. Temperature rise≤75℃,

2. Noise≤65Db,

3. The oil film on the tooth surface is intact


 

Test process: reducer type: helical (grease amount: 25g)

Oil film condition

 

Reducer type: straight tooth (grease amount: 20g)


Oil film condition

 

Test Results:

Judging from the test records, using the FAKKT-MG33002 grease test, the two toothed planetary reducers have good temperature rise, noise and oil film conditions to meet the requirements of manufacturers.


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